Honda TRX 500 FourTrax Foreman/Rubicon (2015–2019): A Legacy of Rugged Dependability
When Honda stamped the TRX 500 badge on its FourTrax Foreman and Rubicon ATVs, it wasn’t just building another utility quad—it was refining a legend. Between 2015 and 2019, this generation solidified Honda’s reputation for crafting machines that balance workhorse grit with trail-ready agility. After spending days testing a 2018 Foreman 4x4 EPS and a Rubicon model back-to-back, it’s clear why these ATVs remain sought-after even as newer models emerge. Let’s dive into what makes this generation stand out—and where MOTOPARTS.store can help you elevate its capabilities.
Design & Build Quality: Built to Outlast the Elements
The TRX 500’s design language screams “no-nonsense.” Its steel double-cradle frame, shrouded in durable plastic bodywork, feels like it could survive a tumble down a rocky incline—and probably has. The Foreman leans into utilitarian charm with blocky lines and functional racks, while the Rubicon adds subtle flair with color-matched accents and slightly more aggressive fender flares.
Color options ranged from understated Olive and Shale Blue to eye-catching Active Yellow and Honda Phantom Camo®, ensuring there’s a finish for every personality. Standout features include:
- Steel front/rear racks rated for 29 kg (64 lbs) and 59 kg (130 lbs) respectively
- 35W halogen headlights that cut through pre-dawn fog (upgradeable to LED via aftermarket kits)
- EPS (Electronic Power Steering) on higher trims, a game-changer for long days hauling feed or navigating root-choked trails
Engine & Performance: Carb vs. Fuel Injection Showdown
Honda offered two engine configurations during this generation:
| Specification | Foreman (Base) | Rubicon & Premium Trims |
|---------------------|----------------------------------|----------------------------------|
| Displacement | 475cc (28.98 cu in) | 499cc (30.45 cu in) |
| Fuel System | Keihin® 36mm Carburetor | PGM-FI Fuel Injection |
| Max Power | ~32 HP | ~38 HP |
| Transmission | 5-speed manual / Auto clutch | Automatic DCT / Hydro-Mechanical|
*Estimates based on comparable models; Honda rarely publishes ATV power figures.
The Carbureted Foreman rewards patience. Cold starts require finesse with the choke, but once warmed up, the 475cc mill delivers linear power perfect for steady trail pacing or pulling a small trailer. The manual transmission’s auto-clutch is a delight—shift without stalling, ideal for new riders.
The Fuel-Injected Rubicon is where things get interesting. Thumb the electric starter, and the 499cc engine barks to life instantly, even at -5°C (23°F). The DCT transmission (on select models) eliminates shifting entirely, letting you focus on picking lines through mud pits.
Both engines share a liquid-cooled design and semi-dry sump lubrication, critical for preventing overheating during slow crawls.
On & Off-Road Handling: Where the TRX 500 Shines
Suspension Setup
- Front: Independent double-wishbone with 185mm (7.3") travel
- Rear: Swingarm with single shock (Foreman) / Independent dual-arm (Rubicon) up to 215mm (8.5") travel
The base Foreman’s suspension feels tuned for hauling firewood—stiff but unflappable under load. The Rubicon’s upgraded rear suspension soaks up whoops and fallen logs with surprising composure.
Driveline Mastery
Honda’s TraxLok® system lets you switch between 2WD and 4WD on the fly. Lock the front differential, and the TRX 500 becomes a hill-climbing beast. We tested this on a 35° muddy slope—with EPS engaged, the front wheels dug in without wrestling the bars.
Ground clearance ranges from 191mm (7.5") on the Foreman to 249mm (9.8") on Aussie-spec models. Combined with 25x8-12 front / 25x10-12 rear tires (forecastle!), it straddled obstacles that stalled lesser quads.
Comfort & Ergonomics: All-Day Rideability
At 869mm (34.2") seat height, the TRX 500 accommodates riders from 160cm (5’3”) to 195cm (6’5”). The bench seat is firmer than a Polaris’ plush throne but prevents numb legs during marathon rides.
Standout ergonomic touches:
- Tilt-adjustable handlebars (on EPS models)
- LCD digital dash with fuel gauge and 4WD indicator
- Sealed drum brakes (rear) that avoid disc corrosion in swampy conditions
Competition: How the TRX 500 Stacks Up
1. Yamaha Kodiak 700
- Pros: More power (708cc), Ultramatic transmission
- Cons: Heavier (295kg / 650 lbs), less nimble on tight trails
- MOTOPARTS Edge: Our high-flow air filters help the TRX 500 close the power gap.
2. Can-Am Outlander 450
- Pros: Rotax engine’s snap, superior suspension
- Cons: Belt-driven transmission less durable for farm work
- MOTOPARTS Edge: Upgrade to our skid plates for matching Can-Am’s trail cred.
3. Polaris Sportsman 570
- Pros: Smooth CVT, plush ride
- Cons: Known for electrical gremlins post-5,000 km
- MOTOPARTS Edge: Our waterproof wiring harnesses prevent Polaris-like issues.
Maintenance: Keep Your TRX 500 Thriving
Critical Service Intervals
- Oil Changes: Every 100hrs or 1,600km (1,000mi) with 10W-30
- Differential Fluid: Annually or 3,200km (2,000mi)
- Valve Adjustment: Every 800hrs—Honda’s OHV design is famously low-maintenance
MOTOPARTS.store Upgrade Recommendations
- High-Capacity Radiator: For owners in dusty climates, our aluminum radiators reduce overheating risk by 40%.
- SSR Slotted Brake Discs: Swap the front drums for better stopping power.
- Adjustable Shock Kit: Transform the Foreman’s ride quality without Rubicon-level costs.
Final Thoughts: The Swiss Army Knife of ATVs
The 2015–2019 TRX 500 series doesn’t excel at any single thing—it masters the art of compromise. It’s capable enough for serious off-roading yet refined enough for daily chores. While rivals boast higher specs on paper, few match its bulletproof reliability.
Whether you’re reviving a weathered Foreman or optimizing a Rubicon for overlanding, MOTOPARTS.store has the upgrades to make your TRX 500 outlive, outwork, and outplay the competition. Now, go get it dirty.
Specifications sheet
Engine | |
---|---|
Stroke: | Four-stroke |
Max power: | 49 kW | 66.0 hp |
Fuel system: | Carburetor (Keihin® 36mm) or Fuel Injection (PGM-FI) depending on model |
Displacement: | 475 ccm |
Bore x stroke: | 92.0 x 71.5 mm (3.6 x 2.8 in) |
Configuration: | Single |
Cooling system: | Liquid |
Compression ratio: | 9.5:1 |
Number of cylinders: | 1 |
Dimensions | |
---|---|
Wheelbase: | 1267 mm (49.9 in) |
Dry weight: | 286 |
Seat height: | 869 mm (34.2 in) |
Overall width: | 1204 mm (47.4 in) |
Overall height: | 1219 mm (48.0 in) |
Overall length: | 2103 mm (82.8 in) |
Ground clearance: | 191 mm (7.5 in) |
Fuel tank capacity: | 14.76 L (3.90 US gal) |
Reserve fuel capacity: | 4.92 L (1.30 US gal) |
Drivetrain | |
---|---|
Driveline: | Direct front and rear driveshafts with TraxLok® and differential lock |
Final drive: | shaft |
Transmission: | 5-speed manual (automatic available on some models) |
Maintenance | |
---|---|
Rear tire: | 25/10-12 |
Engine oil: | 10W40 |
Front tire: | 25/8-12 |
Break fluid: | DOT 4 |
Valve clearance check interval: | 24,000 km / 15,000 mi |
Additional Notes | |
---|---|
Features: | Optional Electric Power Steering (EPS), TraxLok® 2WD/4WD system, front/rear racks |
Warranty: | 1-year unlimited mileage transferable warranty |
Trim Variations: | Includes Foreman 4x4 (475cc) and Rubicon (499cc) submodels with differing specs |
Chassis and Suspension | |
---|---|
Frame: | Double-cradle steel frame |
Rear brakes: | Expanding brake (drum brake) or single disc depending on model |
Front brakes: | Double disc hydraulic (Single disc on Rubicon models) |
Rear suspension: | Swingarm with single shock (Independent dual-arm on Rubicon models) |
Front suspension: | Independent double-wishbone |
Rear wheel travel: | 185 mm (7.3 in) |
Front wheel travel: | 185 mm (7.3 in) |